Bare PCB/FPC

    Layer count

    1 ~ 64layers

    Laminates type

    FR-4(High Tg, Halogen Free, High Frequency)

    FR-5, CEM-3, PTFE, BT, Getek, Aluminium base,Copper base,KB, Nanya, Shengyi, ITEQ, ILM, Isola, Nelco, Rogers, Arlon

    Board thickness

    6-240mil

    Max Base copper weight

    210um (6oz) for inner layer 210um (6oz) for outer layer

    Min mechanical drill size

    0.2mm (0.008")

    Aspect ratio

    12 : 1

    Max panel size

    Sigle side or double sides:500mm*1200mm,

    Multilayer layers:508mm X 610mm (20" X 24")

    Min line width/space

    0.076mm / 0.0.076mm (0.003" / 0.003")

    Via hole type

    Blind / Burried / Plugged(VOP,VIP…)

    HDI / Microvia

    YES

    Surface finish

    HASL

    Lead Free HASL

    Immersion Gold (ENIG), Immersion Tin, Immersion Silver

    Organic Solderability Preservative (OSP) / ENTEK

    Flash Gold(Hard Gold plating)

    ENEPIG

    Selective Gold Plating, Gold thickness up to 3um(120u")

    Gold Finger, Carbon Print, Peelable S/M

    Solder mask color

    Green, Blue, White, Black, Clear, etc.

    Impedance

    Single trace,differential , coplanar impedance controlled ±10%

    Outline finish type

    CNC Routing; V-Scoring / Cut; Punch

    Tolerances

    Min Hole tolerance (NPTH)

    Min Hole tolerance (PTH)

    Min Pattern tolerance

    ±0.05mm

    ±0.075mm

    ±0.05mm

    Sort

    Item

    Normal capability

    Specific capability

    Layer count

    Rigid-flex PCB

    2 ~14

    2 ~24

    Flex PCB

    1 ~10

    1 ~12

    Board

    Min. Thickness

    0.08 +/- 0.03mm

    0.05 +/- 0.03mm

    Max. Thickness

    6mm

    8mm

    Max. Size

    485mm * 1000mm

    485mm * 1500mm

    Hole & Slot

    Min.Hole

    0.15mm

    0.05mm

    Min.Slot Hole

    0.6mm

    0.5mm

    Aspect Ratio

    10 : 1

    12 : 1

    Trace

    Min.Width / Space

    0.05 / 0.05mm

    0.025 / 0.025mm

    Tolerance

    Trace W / S

    ± 0.03mm
    (W/S≥0.3mm:±10%)

    ± 0.02mm
    (W/S≥0.2mm:±10%)

    Hole to hole

    ± 0.075mm

    ± 0.05mm

    Hole Dimension

    ± 0.075mm

    ± 0.05mm

    Impedance

    0 ≤ Value ≤ 50Ω : ± 5Ω    50Ω ≤ Value : ± 10%Ω

    Material

    Basefilm Specification

    PI : 3mil 2mil 1mil 0.8mil 0.5mil

    ED&RA Cu : 2OZ 1OZ 1 / 2OZ 1 / 3OZ 1 / 4OZ

    Basefilm Main supplier

    Shengyi / Taiflex / Dupont / Doosan / Thinflex

    Coverlay Specification

    PI : 2mil 1mil 0.5mil

    LPI Color

    Green / Yellow / White / Black / Blue / Red

    PI Stiffener

    T : 25um ~250um

    FR4 Stiffener

    T : 100um ~2000um

    SUS Stiffener

    T : 100um ~400um

    AL Stiffener

    T : 100um ~1600um

    Tape

    3M / Tesa / Nitto

    EMI shielding

    Silver film / Copper / Silver ink

    Surface finish

    OSP

    0.1 - 0.3um

    HASL

    Sn : 5um - 40um

    HASL(Leed free)

    Sn : 5um - 40um

    ENEPIG

    Ni : 1.0 - 6.0um
    Ba : 0.015-0.10um
    Au : 0.015 - 0.10um

    Plating hard gold

    Ni : 1.0 - 6.0um
    Au : 0.02um - 1um

    Flash gold

    Ni : 1.0 - 6.0um
    Au : 0.02um - 0.1um

    ENIG

    Ni : 1.0 - 6.0um
    Au : 0.015um - 0.10um

    Immesion silver

    Ag : 0.1 - 0.3um

    Plating Tin

    Sn : 5um - 35um

    SMT

    Type

    0.3mm pitch Connectors

    0.4mm pitch BGA / QFP / QFN

    0201 Component

    • Auto material cutting machine, cut sheet size 37*49inch, 41*49inch, 43*49inch to working PNL size.
      Check point:
      1.Base Material Type
      2.Dimension
      3.No Dent、No Scratch
      4.Quantity

    • laser direct imaging
      Check point:
      1.Correct CAM data

      Auto exposure machine
      Check point:
      1.Energy
      2.Vacuity
      3.Environment
      Develop check point:
      1.Temperature
      2.Pressure
      3.Concentration

    • After development, the non-product copper is etched away.
      Check point:
      1.Temperature
      2.Speed、Pressure
      3.Concentration
      4.Line width/space

    • AOI(Automatic Optic Inspection)
      Check point:
      1.Open/short
      2.Copper Residue

    • Horizontal black oxidation
      Check point: 1.Concentration      2.Temperature      3.Coating Thinkness

      Vertical black oxidation
      Check point: 1.Concentration      2.Etching Rate      3.Temperature

      Vacuum high-presure laminated machine
      Check point: 1.Temperature      2.Temp. increase Rate      3. Pressure
      Quality check point: 1.Board Thinkness      2.Delamination      3.Appearance

    • Mechanical drilling
      Check point:
      1.Hole Size
      2.Hole Wall Roughness
      3.Registration
      4.The amount of holes
      5.Appearance

      Laser drilling, drill micro via holes
      Check point:
      1.Laser drill completely
      2.Hole diameter寸
      3.Hole shape

    • Plasma desmer
      Check point:
      1.Plasma parameters
      2.Mixed gas species
      3.Power energy
      4.Working pressure, processing time and gas flow rate

      Plate through holes
      Check point:
      1.Temperature
      2.Concentration
      3.Plating Rate
      4.Back Light Test

    • Horizontal plating
      Check point:
      1.Temperature
      2.Concentration
      3.Current Density

      Vertical plating
      Check point:
      1.Temperature
      2.Concentration
      3.Current Density

    • laser direct imaging
      Check point:
      1.Correct CAM data

      Auto exposure machine
      Check point:
      1.Energy
      2.Vacuity
      3.Environment

    • Pattern plating
      Check point:
      1.Temperature
      2.Concentration
      3.Current Density
      4.Check scratching the tin on the lines
      Quality check point:
      1.Hole Wall Thk.
      2.Surface Copper Thk.
      3.Apperance

    • The non-product copper is etched away.
      Check point:
      1.Temperature
      2.Speed
      3.Pressure
      3.Concentration
      4.Line width/space

    • AOI(Automatic Optic Inspection)
      Check point:
      1.Open/short
      2.Copper Residue

    • Spry coating line
      Check point:
      1.No Exposure copper
      2.No Mask on Pad
      3.No Scratch, Scum

    • Auto-printing
      Check point:
      1.correct CAM data
      2.Registration
      3.Definition
      4.No scratching

    • Immersion Gold
      Check point:
      1.Temperature
      2.Concentration


      Quality check point:
      1.Au / Ni thickness
      2.Phosphorus percent
      3.Apperance

      Hot air leveling
      Check point:
      1.Angle of Air Knives
      2.Solder Bath Temp.
      3.Air Knives Temp.
      Quality check point:
      1.Sn/Pb Thinkness
      2.Apperance

    • CNC routing for finish board size
      Check point:
      1.Dimension
      2.No Powder Residue
      3.No Scratch

    • Flying probe tester
      Check point:
      1.Open
      2.Short
      3.Circumferential Separation

    • Fanal quality control, visual inspection
      Check point:
      1.Scratching
      2.Crease 3.Oxidation
      4.Solder deviation
      5.Drill deviation
      6.Conductor nick
      7.Copper residue and so on

    • SIR Oven
      Surface insulation resistance testing

      Thermal cycling chamber
      Thermal cycling testing

      3D Dimension

      X-ray measuring instrument Measuing gold thickness, nickel thickenss, solder thickness and so on

    • Cutting:
      Coil material cutting piece material
      Check Ponit:
      Dimension/Thickness

    • D/F Lamination & Exposure:
      Graphic transfer
      Check Ponit:
      Film transmittance/expansion/contraction/appearance and revision

    • D.E.S:
      Graphic transfer
      Check Ponit:
      Trace width/Trace space/open/short

    • AOI:
      Automated Optical Inspection
      Check Ponit:
      Open/Short

    • Coverlay:
      Paste insulation protective film
      Check Ponit:
      Missing opening/Offset/Excessive glue/CL On pad/Dust/Copper Exposed

    • Black/brown oxygen:
      To increases the joint force between each layer for mulitlayer

    • Lay up:
      Stack up each layer for multilayer
      Check Ponit:
      Offset/Foreign matter

    • Lamination:
      By high temperature and high pressure makes each layer get together
      Check Ponit:
      Thickness/Delamination/Layers of board

    • NC Drilling:
      Drill hole for basefilm/stiffener/coverlay
      Check Ponit:
      Hole diameter/degree of deviation/quanity of holes

    • Plasma:
      Desmear process

    • PTH:
      Ensure the conduction of each layer
      Check Ponit:
      Copper thickness and back light

    • D/F Lamination & Exposure
      :Graphic transfer
      Check Ponit:
      Film transmittance/expansion/contraction/appearance and revision

    • D.E.S:
      Graphic transfer
      Check Ponit:
      Trace width/Trace space/open/short

    • LPI:
      Print solder resist ink
      Check Ponit:
      SM on pad/Missing SM/SM off normal/Dust/No developing cleanness

    • Surface finish:
      Plating metal protective film on pads,it's protect pads,and convenient in SMT
      Check Ponit:
      Exposured copper/Gold thickness

    • Silksreen:
      Print Comp Symbols and logos on board
      Check Ponit:
      Legend on pad/Legend obscure

    • ET:
      Ensure electrical function, avoid open/short circuit
      Check Ponit:
      Open/Short

    • Assembing:
      Paste Stiffener(PI/FR4/AL/SUS) and tape
      Check Ponit:
      Offset/Excessive glue/Dust

    • Punching/Routing:
      Cutting the profile of board
      Check Ponit:
      Dimension

    • FQC:
      Final Quality Control For Product
      Check Ponit:
      Appearance inspection

    • Packing:
      Protection products, to avoid damage in transit

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